The award-winning series is back! Season 3 of this series is building on the momentum of Season 2, we’re taking you even deeper into the heart of the manufacturing process. This season, we’ll explore everything from cutting-edge silicone bagging techniques for small parts, to how we craft our side entry doors, Seakeeper Ride installations, and our rigorous mold maintenance program. Plus, we’ll reveal the secret behind the legendary ride of a Sportsman hull. But that’s not all—this season, we’re hitting the road! Join us as we visit some of our closest vendor partners for exclusive behind-the-scenes insights into their operations. Tune in this Friday for Episode One, where we’ll recap the best moments from Season 2 and give you a sneak peek of what’s to come in Season 3. You won’t want to miss it!
Season 3 - Episode 1
Recapping Season 2 + Inside Look At Season 3
Welcome to Season 3 of Behind The Glass, brought to you by Sportsman Boats! This series gives you an insider’s view of what it takes to build one of the industry's finest boats. In this exciting first episode, we’re kicking things off with a recap of everything we uncovered in Season 2, and setting the stage for what’s to come in Season 3. Expect deeper dives and an even closer look at the innovations and processes that power Sportsman Boats.
Season 3 - Episode 2
HOW TO Build A Boat Trailer
In this episode, we hit the road to Harmony, Florida, to visit one of the top names in the trailer industry: Amera Trail Trailers. Get ready for a deep dive into the history of this industry leader, from their humble beginnings to spearheading the automation revolution in trailer manufacturing. Plus, we'll take you step-by-step through their process to see how every Amera Trail Trailer is meticulously crafted.
Season 3 - Episode 3
Sportsman's State-of-the-Art Expansion
In this exciting episode of Behind The Glass, we’re taking a look at our brand-new, state-of-the-art facility, which now houses our small parts lamination, upholstery, and other key departments. Join us as we explore the innovations driving our manufacturing processes, from advanced climate-controlled lamination techniques to the use of reusable silicone bags in our vacuum infusion process. You’ll also get a behind-the-scenes look at our revamped assembly and upholstery areas, where precision and efficiency come together to create high-quality parts for every boat. Don’t miss this deep dive into how we’re elevating quality and output while minimizing waste.
Season 3 - Episode 4
Roto Molding Fuel Tanks
In this episode of Behind The Glass, we travel to Sparta, Tennessee, to visit Dometic Fuel Systems, the industry leader in rotationally molded fuel tanks. With nearly 40 years of expertise, Dometic manufactures tanks for 80% of the marine industry, producing 1,500 tanks daily. We take a behind-the-scenes look at the roto-molding process, from design and production to quality control, showing how these durable, EPA-compliant tanks are made. Join us for an inside tour of Dometic’s cutting-edge facility and learn how they ensure safety and performance in every tank.
Season 3 - Episode 5
Seakeeper Ride Designed In
In this episode of Behind The Glass, we head back to the Sportsman Boats plant to explore the innovative Seakeeper Ride System—a revolutionary technology transforming the boating experience. First launched in July 2022, Seakeeper Ride reduces pitch and roll by up to 70% while underway, offering superior comfort, control, and safety. We take you through the entire installation process, from the cut-and-grind phase to final assembly, showing how our team expertly integrates this system into every Sportsman model. With Seakeeper Ride now a standard feature for the 2025 lineup, this episode highlights the behind-the-scenes effort and craftsmanship that ensure seamless performance on the water. Join us as we reveal the critical steps required to install and fine-tune the Ride System, featuring insights on electrical integration, actuator installation, and system calibration by professional captains.
Season 3 - Episode 6
Building The Industry Leading Boat Cover
In this exciting episode of Behind The Glass, we’re taking a short trip from the Sportsman Boats factory to Charleston, South Carolina, to visit LaPorte Products. LaPorte, a family-owned company with over 35 years of experience, specializes in crafting premium boat covers and marine products. Join us as we bring along the brand-new Open 212 and dive into LaPorte’s innovative process, from CAD modeling to CNC precision cutting, to see how they create their custom-fit covers. We’ll explore the design and manufacturing steps, including how LaPorte builds their famous T-top boat covers and shade kits that ensure your boat stays protected. With cutting-edge technology and a deep-rooted focus on craftsmanship, LaPorte Products continues to deliver high-quality covers that meet the rigorous standards of Sportsman Boats.
Season 3 - Episode 7
Stabilization Designed In
In this exciting episode of Behind The Glass, we’re heading to Pennsylvania to visit the brand-new, state-of-the-art Seakeeper facility. Seakeeper, the world leader in boat motion control, specializes in gyroscopic stabilization systems that eliminate up to 95% of boat roll, transforming the boating experience. Join us as we explore their massive 250,000-square-foot facility in Leesport, which is double the size of their previous location.
Season 3 - Episode 8
Designing In Side Entry Doors
In this episode of Behind The Glass, we’re diving deep into the intricate process of designing and manufacturing the dual side entry doors featured on our boats 26-feet and above. From early design considerations to advanced manufacturing techniques, you’ll see how our team ensures seamless integration, strength, and durability. We’ll take you behind the scenes of our lamination process, where precision molds and innovative engineering come together to create smooth, continuous hull sides. Discover how our light RTM (Resin Transfer Molding) process, combined with CNC-cut fiberglass and foam core technology, results in a perfectly crafted, lightweight, and durable door. Finally, follow along as our skilled team assembles and installs the doors with meticulous attention to detail, ensuring flawless performance and aesthetics.